A manufacturing batch of production is a defined quantity of material or product that is intended to be processed under uniform conditions. The manufacturing process is an essential part of many production processes. This includes mass-producing commercial items to producing custom parts for specialized applications. The size of a batch may vary depending on the specific needs of the production process. But batches typically include enough units to justify the setup and running costs associated with producing it.
Other terms used to describe batch production techniques include high mix, low volume manufacturing, job order processing, and discrete manufacturing. Depending on context, complementary terms are sometimes used in place of “batch” would be group, set, build, or series. Each of these words refers to the same concept of creating a specific number of units under uniform conditions for the purpose of obtaining an homogeneous result.
Keeping track of performance
Manufacturing batches typically contain detailed records concerning raw materials used, production steps taken, testing results achieved and other pertinent information relating to the items manufactured in the lot. These records are typically held in an MRP, PLM, or ERP system. This helps ensure quality assurance and traceability throughout each stage of production. It also provides the ability to mine past performance for future efficiency and cost-management insights.
The production batching system also helps manufacturers meet quality standards and traceability requirements for their products. By tracking batches through the entire production process, companies can quickly identify any potential issues that may arise. That allows them to take corrective action if necessary. This is essential for both consumer safety and regulatory compliance. It also allows manufacturers to reduce waste and costs associated with product defects. Both can have a significant impact on profitability.
Bringing it together
The batch production process is a powerful tool that can help manufacturers ensure product reliability and traceability. It can also help reduce costs associated with product defects. Batch production also helps companies better match production operations to sales demands without over-producing.
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Additional Resources
- Aligni Knowledge Center
- Supply Planning for Manufacturing
- Material Resource Planning for Manufacturing
- Managing the Quoting process with Aligni
- Product Build Management with Aligni
- Demand Planning for Manufacturing
- Tracking material usage in production environments
- The Use of Safety Stock in Manufacturing
- ECRs in Manufacturing
- Engineering Change Orders
- Bills of Materials in Manufacturing
- The DFM process
- What is a build?
- Understanding the RFQ Process in Manufacturing
- Engineering Change Management in Manufacturing
- Just in Time Manufacturing Process
- Capacity Planning
- Inventory Planning
- Inventory Analysis
- How capacity planning and MRP work together
- Product Lifecycle Management (PLM) defined
- Product Data Management (PDM) defined
- The differences between PLM and PDM
- How PDM and PLM work together
- PLM in new product development
- The Advantages of Managing ECM in PLM
- Managing Product Costing with PLM
- The Product Handoff Process
- Managing Product Handoff information with PLM
- What product data does a PLM system manage?
- What data does an MRP system manage?
- Managing inventory lead times with MRP
- Inventory tracking defined
- Why inventory tracking and demand estimation work together
- Managing quality in an MRP system
- Migrating to an MRP system
- Manufacturing Production Planning
- The ECM process, step-by-step
- Lead time reduction with MRP
- Managing product specifications in a PLM
- Managing part versions and part revisions in MRP
- The benefits of managing BOMs in MRP
- Managing your ECM process in an MRP system
- Collaborative BOM Management
- Production Plans in Manufacturing
- Reducing material shortages
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